~CAE Analysis System~

What is “Heating Simulation”?

FUJI-DENSHI can perform Computer-Aided Engineering (CAE) simulation.

Specifically, by using virtual test pieces (TP), it is possible to analyze the workpiece’s heating status, power values, and thermal effects caused by movement and rotation.

Benefits of using simulation in high-frequency induction heating

Benefit ①: Verification is possible without test pieces (TP)!

Even for large or long workpieces where TPs are difficult to prepare, virtual verification does not require physical TPs.

Benefit ②: Reduction of development costs and improving efficiency

Unlike conventional methods, there is no need to produce multiple test pieces and make repeated design changes; heating simulation not only reduces material and manufacturing costs but also shortens the lead time to market.

Benefit ③: Optimization of equipment configuration and coil shape

Simulation is effective for selecting heating coils essential to high-frequency induction heating.

For example, when considering hardening shafts or ball screws, heating simulation can evaluate which type of coil, multi-turn round coils or semi-circular line coils, is better for the process, as well as the differences between them.

In addition, it can evaluate not only the coil shape, but also its position relative to the heating surface, the coil angle, and the gap (distance).

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